Control Center Frame Mold for Car Auto Parts

Product Description

 

WE PROVIDE
HIGH QUALITY
COST-COMPETITIVE
PLASTIC MOULDS
TO THE GLOBAL MARKET

ISO9001:2008


About Us

Smooth Mold Tech Limited is a precision tool making company who also specialize in precision machining - 4 axis CNC milling, CNC turning, wire erosion and precision machined parts. We machine to tight tolerances using Co-ordinate Measuring Machines to ensure quality.

We offer a full tool making service from component design, mould design, tool manufacture, full 3D mould inspection, component inspection plus first off, and pre-production samples.

We have more then ten years of experience in subcontract machining, with advanced technology to produce complex components whilst meeting tight deadlines.

Our tool repair and modification service can provide emergency repair and corrections to dies or just general tool maintenance.

We have won good reputation for our products both domestically and abroad.

Our Design
We have full In House design ability. We can accept 3D data with format: x-t, part, igs, step, stp, catia, etc. and 2D data with dxf and dwg, or PDF.
We can make Mold Flow analysis in house.
We use full 3D design the mold, ensure whole machining process is smoothly.
The softwares we used:
3D Tool, Auto CAD, Pro/e, Mold Flow, UG.

Project Management
We have Project Team, customer only have one contact window with Smooth Mold. In this way, customer can contact Smooth 24/7, and the requirement will be reacted on time and correct.

Equipments
We have the CNC,EDM,WC and other high precision equipments. Also ,with CMM (Wenzel) checking.

Good machine make good mold and checked by good CMM. We will satisfy your style tolerance.

Quality Control
Smooth Mold Tech Limited understand customer's requirement on quality. We have many years experience of export quality control, and always do our best to ensure our products satisfy our customers.

1,Quality control planning, and DFM report.
At the beginning, we analyze customer's drawing and part model, get the key points from customer and the drawings. This is critical, as we need ensure the positions which will affect the function and assmebly.
After check the stucture, thickness, moldflow etc. We make DFM report to customer.In this DFM report, customer can find the info about: Gate, Cooling, Structure, Moldflow, Layout, Mold size, etc. Smooth Mold design the mold according customer's DFM comments.

2, Design checking and confirmation.
All design from Smooth Mold, are be checked internally before sending to customer. After ensure all design problem solved, and got the confirmation from customer side. We start order the steel and start cutting.

3, Mold components machining process controlling.
During the mold components machining process, we check all part dimensions to ensure the part meet tolerance.
Simple parts are checked by common checking equipment, and for inserts or part with surface shape, we use CMM to check them.

We have more than 10 years experience making the export molds.
Also we can provide small qty products .

Our Goal is :

Desgin Smoothly
Machine Smoothly
Moulding Smoothly
Injection Smoothly

 

There are many standard metal deck or steel deck profiles that a Composite Floor Decking Sheet Roll Forming Machine is technically capable to produce, and these deck sheets are widely used in a variety of applications.

Composite Floor Decking Sheet Roll Forming Machine have been designed for the production of various types of metal decks which are usually applied for roofing and floor industries, and sometimes for bridge construction as well.  The most popular steel decks produced by our Composite Floor Decking Sheet Roll Forming Machine are currently used in the industiral applications as following:

Composite metal form deck roll forming machine for the production of steel floor decking

Steel roof deck: The steel roof decks are manufactured generally for the construction of pitched, flat, or curved roofing almost on all kinds of buildings; 
Composite metal deck: The composite metal decks have embossments in the vertical ribs designed to interlock with concrete slabs, creating a reinforced concrete slab to develop a composite floor system.
Metal form deck: Metal form decks are produced and used extensively also in floor construction as a permenant steel base for poured reinforced concrete floor slabs. 
Architectural deck: This kind of steel deck offers architects and engineers the ability to creat amazing designing for striking and spacious interiors, as well as dramatic and high-performing exteriors.
Bridge deck: Where a bridge has main beams installed at suitable centres, steel decking may be placed across the beams without additional supports, suitable for new construction and bridge rehabilitation.

Brief introduction of steel deck roll forming machine:

There are different steel deck roll forming machines manufacturing metal decks for different applications, and the configuration or components of each machine vary accordingly, for example, some deck machine have embossing rolling tools while some others do not. As a Chinese enterprise, MAXON has been awared that metal deck roll forming machines have been increasingly popular in Chinese market, and in China over 90% steel deck roll forming machines buyers produces metal floor deck and that`s why in China a deck roll forming machine is most of time named as metal Floor Deck Roll Forming Machine or steel decking floor roll forming machine.

Generally a metal deck or steel deck roll forming machine consists of a 5TON manual de-coiler, feeding guide, an electrical entry shearing with 0.75KW motor power,a roll forming part including an embossing tools, transmission system, hydraulic system, a PLC control cabinet, a hydraulic oil pump and runout tables to support the final products.

Technical parameters of Composite Floor Decking Sheet Roll Forming Machine:

• Material: Hot-dipped galvanized steel coils;
• Thickness of Material: 0.8mm-1.3mm;
• Coil Width: 1219/1250mm;
• Coil Weight: 5 Tons;
• Roller Stations: 26-35 stations;
• Diameter of Shaft: 76mm;
• Material of Shaft: 45# steel;
• Material of roller: 45#steel with quenching treatment and coated with hard chrome 0.05mm thickness;
• Rolling stands structure: conjoint type;
• Machine Frame stand: 36#H Beam welded structural steel;
• Forming speed: 0-12m/min;
• Main Power: 2x11KW;
• Overall Dimensions: 13500mmx1500mmx1300mm;
• Weight of the machine: Appro.12 Tons;
• Cutting: hydraulic cutting with three cutting blades method;
• Material of Cutting Blades:Cr12 steel;
• Hydraulic Power:4KW;
• Cutting lengths and quantites: Automatically cutting according to the length and quantities the clients set on the touch screen;
• PLC Control Box:700mmx1000mmx300mm;
• Control system: Panasonic PLC, Inverter, CHNT transformer and Omron encoder;

Composite Floor Decking Sheet Roll Forming Machine

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Botou Golden Integrity Roll Forming Machine Co.,Ltd , http://www.jcxsteelrollformer.com