According to the impurities of the silica mineral raw materials and the occurrence state of the inclusions, the beneficiation and purification process mainly includes the scrubbing-magnetic separation-flotation-acid leaching process. And with the deepening of the research of mineral processing technology, China has introduced processes such as electric separation and biological beneficiation.
Scrubbing is a beneficiation method for removing thin film iron , bonding and muddy impurity minerals on the surface of quartz sand by means of mechanical force and grinding and stripping force between sand grains, which can further smash un-monomer mineral aggregates, and then perform classification work. Mud-like impurity minerals are effectively removed. This process is generally used as a pretreatment process prior to the selection of silica mineral raw materials. At present, there are mainly mechanical scrubbing, rod scrubbing and dosing, high-efficiency strong scrubbing and ultrasonic scrubbing.
Magnetic separation, can maximize remove particles comprising the living body including magnetic minerals, such as mineral impurities hematite, limonite, biotite, titanium, pyrite and garnet, etc., also can be removed with a magnetic Particles of mineral inclusions. Generally, silica magnetic separation includes wet and dry magnetic separation.
When there are many impurity minerals in the silica, the silica can not be purified into high-purity quartz by scrubbing, deliming and magnetic separation. In order to further improve the purity of the silica and reduce the impurity content, the flotation method is usually adopted. Flotation is to remove non-magnetic associated impurity minerals such as feldspar and mica in silica mineral raw materials.
After the ore is separated by magnetic separation and flotation, the purity of SiO2 has reached 99.93%. However, the high-purity or ultra-high-purity silica has a SiO2 content of more than 99.99%, and the iron content is less than a few ppm, which requires acid leaching. Acid leaching is the use of quartz insoluble in acid (except HF), other impurity minerals can be dissolved by acid, so that further purification and purification of silica can be achieved.
At present, the research on the beneficiation and purification process of silica minerals in China has made great progress. At the same time, these beneficiation and purification processes have a good application prospect, which also lays a good foundation for the deep processing of silica in China.
Pyrolysis Plant is used for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.
Flowchat of Batch Waste Tyre Pyrolysis Plant
Advantages of Batch Waste Tyre Pyrolysis Plant
1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
Technical Parameter of Batch Waste Tyre Pyrolysis Plant
NO. |
ITEM |
PROJECT |
|
1 |
Equipment Model |
XY-7 |
XY-8 |
2 |
Door Model |
Full Open Door |
Full Open Door |
3 |
Suitable Raw Materials |
Rubber/Plastic Products |
Rubber/Plastic Products |
4 |
Structure |
Horizontal Type Revolves |
Horizontal Type Revolves |
5 |
Reactor Size |
Φ2200*6000mm Φ2600*6600mm |
Φ2200*6000mm Φ2600*6600mm |
6 |
Capacity for One Batch |
5-6Mt; 8-10Mt |
5-6Mt; 8-10Mt |
7 |
Oil Yield of Tires |
40%-45% |
40%-45% |
8 |
Work Pressure |
Normal Pressure |
Normal Pressure |
9 |
Reactor Rotation Speed |
0.4R/M |
0.4R/M |
10 |
Fuels Choice |
Coal, Wood |
Coal, Wood, Gas, Oil |
11 |
Power |
18KW/H |
18-25KW/H |
12 |
Cooling Method |
Water Cycling |
Water Cycling |
13 |
Type of Drive |
External Annular Gear |
External Annular Gear |
14 |
Heating Method |
Direct |
Direct |
15 |
Type of Installation |
With Foundation |
With Foundation/Integrated Base |
16 |
Noise dB(A) |
≦85 |
≦85 |
17 |
Operation Mode |
Intermittent Operation |
Intermittent Operation |
18 |
Total Weight(MT) |
25-40 |
25-40 |
19 |
Installation Space Required |
30m*10m |
30m*10m |
20 |
Manpower |
3~4/batch |
3~4/batch |
21 |
Shipment |
Ф2200×6000=1*40HC+1*40FR Ф2600×6600=2*40HC+1*40FR |
Ф2200×6000=1*40HC+1*40FR Ф2600×6600=2*40HC+1*40FR |
Waste Plastic Pyrolysis Plant
Waste Plastic Pyrolysis Plant,Plastic Pyrolysis Plant,Pyrolysis Of Plastic,Waste Plastic Pyrolysis Oil Plant
Shangqiu Jinpeng Industrial Co., Ltd. , https://www.recyclingthewaste.com