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The development of auto parts remanufacturing industry and the remanufacturing of discarded parts and components will be beneficial to the full use of the added value contained in the discarded products and effectively bring into play the advantages of China’s manufacturing industry. As the largest internal combustion engine production base in China, Yuchai has an engine annual output of 700,000 units. Based on the concept of “innovative service model, lower social cost, and development of circular economyâ€, Yuchai is committed to providing high-quality green power to the community while dedicating itself to The remanufacturing of the engine will regard remanufacturing as an important means and means of cleanliness, environmental protection, and energy saving. It will strengthen remanufacturing research and capacity building, and is determined to be a pioneer and leader in the Chinese remanufacturing industry.
As early as a few years ago, Yuchai sent a special team to the United States and Europe to learn about the development of the remanufacturing industry in Europe and the United States, and saw the huge potential for remanufacturing in China and Yuchai's remanufacturing market opportunities. In early 2006, Yuchai established an engine remanufacturing plant to carry out the engine remanufacturing business. In March 2008, Yuchai was granted the status of the country's first batch of auto parts remanufacturing pilot enterprises. In 2009, Yuchai's annual production capacity of 30,000 remanufactured engine projects was listed as a key project for expanding domestic demand by the National Development and Reform Commission and it received funding support of 10 million yuan. In December 2009, Yuchai signed an agreement with Caterpillar (China) Investment Co., Ltd., a subsidiary of Caterpillar Inc., the world's largest remanufacturer, to set up a joint venture to establish a parts and remanufacturing company, in the course of remanufacturing sustainable development. To achieve convergence with international standards, leapt to a new level of development.
Remanufacturing is a high-end recycling method. It means that the parts that lose the original features of the product are used in the factory environment that is consistent with the new product. The same or similar process and quality control as the new product and the latest improved manufacturing process are used. The process of meeting or exceeding the quality standards for new parts.
Remanufacturing utilizes cutting-edge technologies to help customers maintain strong competitiveness and profitability, and provide solutions for environmental protection by reducing waste emissions and reducing the need for raw materials needed to manufacture new parts.
Since the establishment of an engine remanufacturing plant in early 2006, Yuchai's remanufacturing has undergone two stages of engine remanufacturing and its project cooperation.
Explore from scratch
Currently, Yuchai Remanufacturing Factory employs more than 160 people, including more than 30 engineers and technicians, with a total workshop area of ​​approximately 15,000 square meters. The production workshop is mainly divided into a complete machine dismantling analysis workshop, a parts processing (remanufacturing) workshop, and a The machine assembly plant has formed the capability of disassembling the whole machine and remanufacturing 10,000 units of parts and components. It is at the leading domestic level in terms of remanufactured models and overall manufacturing capabilities.
In a few short years, Yuchai has been striving to develop technology research and process development for the remanufacturing of engines and their parts and components. Through independent innovation and technology introduction, Yuchai has mastered the key technologies and processes for the remanufacturing of engine parts and parts, and gradually established parts cleaning. Process, surface treatment and repair process, old fault evaluation process, remanufacturing product quality assurance system, etc., have successfully explored and practiced the remanufacturing of the main components of the engine.
Yuchai's engine remanufacturing can save energy consumption by 70%. Since the establishment of the project, remarkable achievements have been made in the remanufacturing of engine parts, crankshafts, cylinder heads, camshafts and more than ten kinds of engine parts and assembly parts. Remanufactured products have accumulated The output value of 213.06 million yuan, for enterprises to create direct economic benefits of about 70 million yuan. At the same time, this project has also achieved significant social benefits. Since the establishment of the project, it has saved about 12 million kilowatt hours of electricity and reduced carbon dioxide emissions by about 9,000 tons. As a labor-intensive industry, it also provides more than 120 direct jobs.
Remanufactured engines are highly valued by users for their cost-effectiveness. Users believe that Yuchai's remanufactured engine performance is no less than a new engine, and its price is only about 70% of new products.
Explore from scratch
Currently, Yuchai Remanufacturing Factory employs more than 160 people, including more than 30 engineers and technicians, with a total workshop area of ​​approximately 15,000 square meters. The production workshop is mainly divided into a complete machine dismantling analysis workshop, a parts processing (remanufacturing) workshop, and a The machine assembly plant has formed the capability of disassembling the whole machine and remanufacturing 10,000 units of parts and components. It is at the leading domestic level in terms of remanufactured models and overall manufacturing capabilities.
In a few short years, Yuchai has been striving to develop technology research and process development for the remanufacturing of engines and their parts and components. Through independent innovation and technology introduction, Yuchai has mastered the key technologies and processes for the remanufacturing of engine parts and parts, and gradually established parts cleaning. Process, surface treatment and repair process, old fault evaluation process, remanufacturing product quality assurance system, etc., have successfully explored and practiced the remanufacturing of the main components of the engine.
Yuchai's engine remanufacturing can save energy consumption by 70%. Since the establishment of the project, remarkable achievements have been made in the remanufacturing of engine parts, crankshafts, cylinder heads, camshafts and more than ten kinds of engine parts and assembly parts. Remanufactured products have accumulated The output value of 213.06 million yuan, for enterprises to create direct economic benefits of about 70 million yuan. At the same time, this project has also achieved significant social benefits. Since the establishment of the project, it has saved about 12 million kilowatt hours of electricity and reduced carbon dioxide emissions by about 9,000 tons. As a labor-intensive industry, it also provides more than 120 direct jobs.
Remanufactured engines are highly valued by users for their cost-effectiveness. Users believe that Yuchai's remanufactured engine performance is no less than a new engine, and its price is only about 70% of new products.
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